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October 28, 2004 Greg and I troubleshoot his hot water heating system.

Q. Hi Bob,

My furnace pressure relief valve goes off on a daily basis. It is a 30 lb pressure relief valve. I wonder if the valve is too small or there is air in the system. The water pressure regulator is 15-18 lbs. What is the proper water pressure that should be maintained in the system? How big is the proper pressure relief valve? I tried to bleed the system to purge the air out but it doesn't work. This furnace is only used to heat one 3 bedroom apartment and a basement.

Thanks a lot!

Greg

A. Greg,

30 lbs. is ok. Water pressure regulator at 15-18 lbs., that's not a problem, that's normal. I think your relief valve should be replaced, they wear out under the heat. Try that first, let me know. Bob

Q. Bob,

Thanks for your response. The relief valve was just replaced last year. Should I replace it again? Should I go for a larger one like 50 lbs?

Thanks, Greg

October 29, 2004

A. Greg,

It could be a defective relief valve. I would try replacing it. Stay with the 30 lbs., don't go larger.

Bob

October 30, 2004

Q. Bob,

When I was ready to replace the relief valve I noticed that the valve was working the way it was supposed to. It was the system pressure that was too high. I noticed that the valve started to release water when the pressure gauge was at 32 lbs. Is it that the air is still trapped in the system? How can I get rid of it? I don't see any air valves near any radiators, they are baseboard radiators. There is an air relief valve sitting on top of air scoop on top of the furnace, but it didn't do anything because it sat too low. Is there anything else I can do?

As always, thank you for your help.

Greg

October 30, 2004

A. Greg,

There should be a bleeder valve on the return line going back to the boiler. The return line goes into the bottom of the boiler. There should be a shut-off just before it enters the boiler. The bleeder valve will be before the shut-off and will look like a hose bib, (faucet). You'll hook a hose on to it; close the shut-off valve (so you don't drain the boiler) and leave the cold water supply open (going into the top of the boiler). Open the bleeder valve (with a hose on it or a bucket under it) until you get water flowing with no air.

Try that, let me know.

Bob

PS: And Greg, If it's not air in the lines, it could be your pressure reducing valve that is on the cold water side as it enters the boiler(furnace) it lowers the house pressure to + - 30. The strainer on the valve could be dirty, causing the valve to stay in the open position.

October 30, 2004

Q. Bob,

I bled the system, didn't notice any air coming out. As soon as I turned up the thermostat, furnace fired up and circulator running, I noticed that the pressure started to go up, when it reached 32-33 lbs and water temperature 200 F the relief valve started dripping water. The pressure stayed at 32-33 lbs until the flame was off. After the fire was off but circulator was running, the pressure started to go down until it was at 18 lbs

When furnace is in off position and circulator not running, the pressure stays at 15 lbs. It seems to indicate that the pressure reducer is working. Besides, the pressure reducer was also replaced last year together with the relief valve.

What else I need to look at?

Thanks, Greg

October 31, 2004

A. Greg,

Try lowering the boiler thermostat so that the water temperature does not exceed 150. The control should be near the burner; lower it.

Bob

October 31, 2004

Q. Bob,

I lowered water temperature to 180, the lowerest number on the dial, it was set at 190 degree. It is an Honeywell control, no idea how old it is. But the pressure goes up so quickly that it's already reached 32lbs when the water temperature is only 45 -50 degree.

The water temperature stays at 40 when the furnace is off.The water temperature stays at 40 because it is warm today, the furnace has been off

Greg

A. Next question: Is there an expansion tank above the boiler. A smaller tank that usually hangs from the ceiling or is on a platform?

Bob

October 31, 2004

Q. Bob,

Yes, there is an expansion tank which was also replaced last year, the circulator was replaced two years ago.

Greg

November 1, 2004

A. Greg

It sounds like you had a lot of work done on the heating system last year.

Try purging the expansion tank. It may be full and there is no room for expansion. There may be a drain valve at the bottom of the tank. If not you'll need to empty the boiler enough for the tank to drain. (Turn off the furnace and close the shut-off valves, in any case.)

I've been able to tap on the tank with a small hammer to hear if the tank is full of water or empty.

Bob

November 2, 2004

Q. Bob,

We did it. It was the expansion tank, not only was it filled with water, there was no air in the tank at all. I drained the tank and pumped 15 lbs of air into it( is it too much? the factory pre-filled air was only 12 psi according to the label). The pressure never went above 22 lbs in the system. The only thing is that the water temperature is still around 200 degree.

Yes, I was trying to exclude all possibilities. It is an old system, looks original. I believe the house was built in 1968-1969, so the system is about 35 years old, probably at the end of its life span.

Thank you so much for your help. I learned a lot form it.

Greg

Greg writes back with another question:

Q. Bob,

Another interesting thing is that there is another temperature control that is attached to the copper pipe coming out of the furnace. It says "temperature control" on the label. There is a dial pointing to 180 degree. This box is connected to the temperature control box where I made adjustment previously with a single wire. If previously adjusted box is the temperature control, then what is this box for? It looks like it is taking a reading of the copper pipe temperature that is coming out of the furnace. I lowered the dial to 160 degree anyway but don't know if it will do anything.

Greg


 

December 8, 2004

Q. Dear bob, i have a washer that is about 10 years old and it seems that if i need do a full load of laundry my washing machine will walk around on the floor. What is wrong andhow can i fix it? it just started doing this. thanks, dave

A. Dave,

The washer is not leveled. Use a level on the top and side of the machine. There are leveling screws at the bottom that can be adjusted. If they are too rusty to unscrew, then use wood shims. Bob

 

April 22, 2008

Q.Bob,

I just installed 2 new faucet kits, and both of them leak at the threads just under the sink bowl. I put plumbers putty, and even used the rubber gasket that was sent with the kits. I can't get them to stop leaking. It is not a very large leak, but a leak non the less. I took he kits apart 3 or 4 times, and reapplied the plumbers putty, and the rubber gasket. Any suggestions?

Bob

A. Bob,

You're talking about the basket strainer connection to the sink. It's probably the putty; people don't install it correctly. Okay, here goes:

How to install the plumber's putty on the basket strainer:

Take a big handful of putty and knead it like you would clay or playdough,to get it warm and flexible.Roll it into the diameter of a cigar. And make it long like a snake to wrap around the inside of you sink, and overlap. The putty goes between the sink and the basket strainer (pop-up waste with the pop-up removed.)

Gently pat it to stay in place. It helps to have two people. One on the top side holding the basket strainer and one below tightening the large nut. Now carefully push the basket strainer onto the putty, squeezing the putty out the edges. DO NOT remove the putty until later. To hold the strain in place it helps to use the handles of a channel lock or pliers. You put the handles in the basket strainer and push them against the strainer, opening the pliers.

The beveled gasket goes against the hole in the sink, bevel side up. Begin slowly to tighten the nut, squeezing more putty out...then tighten the nut all the way, as much as you can, flattening the gasket.

Hook up the trap and test for leaks. If necessary, tighten the nut some more...a little more, gently...try again...a little more..until it stops leaking.

Gently remove the excess putty. Do not scrap all the visible putty out. It will be less visible as time passes.

Good luck and let me know how it goes,

Bob


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